Residual Film Recycler Covers 250 Mu Daily, Xinjiang Cotton Fields Enter a New Mechanized Era

A residual film recycler covering 250 mu daily with a recovery rate exceeding 90% means a farmer's hundred-mu cotton field can be cleared of plastic film in a single day—over a hundred times more efficient than manual labor, which manages at most 2 mu per worker per day. At the 9th China-Eurasia Expo, Shihezi Hansen Smart Agricultural Machinery Co., Ltd. showcased the 4JMLQ-210A model, rewriting the standards for film residue management in Xinjiang's cotton fields.

Technological Breakthrough and Industrial Context

Residual plastic film pollution has long plagued Xinjiang's cotton regions. While mulching boosts yields by retaining moisture, accumulated film degrades soil structure and hinders crop root development. Traditional manual cleanup is inefficient and leaves mixed residues with limited reuse value. Hansen, in collaboration with Academician Chen Xuegeng's team at Shihezi University and Jiangsu University, tackled the challenges of recovery, shredding, and soil conservation since 2021. The machine, upgraded with hydraulic flexible transmission, covers 200-250 mu daily with over 90% recovery, replacing over 100 workers.

Economically, recycled film can be processed into wood-plastic pallets, drip irrigation tapes, and regenerated film, turning waste into valuable products. Hansen offers application guidance to adjust parameters for different crops and soils, lowering user barriers. Over 50,000 units have been deployed in Xinjiang, Gansu, Inner Mongolia, and Central Asia, with sales exceeding 20 million yuan this year.

Domestic and International Market Response

At the expo, cotton farmer Wang Xinyu from Shawan calculated that the machine could clear his fields in just over a day, significantly cutting costs. Malaysian buyer Chen Jinming noted the machine's wide-angle traction device and flexible turning, suitable for Malaysia's small, irregular plots currently reliant on manual labor for pepper mulching. This suggests market potential beyond China's cotton regions, including Southeast Asia.

Xinjiang, China's largest cotton-producing area, directly benefits from improved soil quality and sustainable agriculture. The machine's adoption in Inner Mongolia and Gansu confirms cross-regional adaptability. Central Asia, with low population density and high labor costs, presents urgent demand for mechanized film recovery.

Practical Recommendations

For Buyers - Verify machine adaptability to local soil and crops, requiring field test data on recovery rate and efficiency stability. - Prioritize suppliers offering guidance on recycling film into products like drip irrigation tapes to reduce overall costs. - For small or irregular plots, evaluate turning radius and traction flexibility; request on-site demonstrations.

For Exporters - Target Central Asian and Southeast Asian markets with customized solutions for local mulched crops such as cotton, chili, and corn. - Ensure compliance with local subsidy policies and environmental regulations; prepare certification documents early. - Establish local after-sales service networks, especially for hydraulic and traction system maintenance, to build customer trust.